motorcycle-parts-reference

Repository containing information about parts and modifications for various motorcycles

This project is maintained by mitchellwaite

Part Reference Charts

< KLX 250

Engine

Air Cleaner

Airbox Wash Cover

Brand Part No. Qty Needed Link Notes
Twin Air 160076 1 https://fortnine.ca/en/twin-air-airbox-cover-160076 Included screw is not long enough, must use the OEM airbox screw

Cylinder Head

Intake Cams

Part No. Cam Gear P/N Models
12044-1327 12046-0001 (Superseeds 12046-1141) KLX250R: 1994 - 1996
KLX250S: 2006 - 2016
KLX250SF: 2009 - 2010
KLX250: 2018 - 2020
KLX300R: 1997 - 2007
12044-0786 12046-0576 Z250SL: 2014 - 2018
Ninja 250SL: 2015 - 2016
KLX 300R: 2020 - 2021
12044-1505 (Possibly superseeds 12044-0786) 12046-0576 Z250SL: 2014 - 2018
Ninja 250SL: 2015 - 2016
12044-0994 12046-0630 KLX 300SM: 2021

Exhaust Cams

Part No. Cam Gear P/N Models
12044-0175 (Superseeded by 12044-0746) 12046-0001 KLX250S: 2009 - 2011
12044-1364 (Superseeded by 12044-0746) 12046-0001 KLX250R: 1994 - 1996
12044-1365 (Superseeded by 12044-0746) 12046-0001 KLX300R: 1997 - 2002
KLX250S: 2006 - 2007
KLX250SF: 2009 - 2010
12044-1487 12046-0001 KLX300R: 2002 - 2007
12044-0746 12046-0001 (Superseeds 12046-1141) KLX250R: 1994 - 1996
KLX250S: 2006 - 2016
KLX250SF: 2009 - 2010
KLX250: 2018 - 2020
KLX300R: 1997 - 2002
12044-0787 12046-0576 Z250SL: 2014 - 2018
Ninja 250SL: 2015 - 2016
KLX 300R: 2020 - 2021
12044-1506 (Possibly superseeds 12044-0787) 12046-0576 Z250SL: 2014 - 2018
Ninja 250SL: 2015 - 2016
12044-0995 12046-0630 KLX 300SM: 2021

Reference the following page for cam upgrade options: Cam Upgrades

Carburetor

Vacuum Piston

Brand Part No. Qty Needed Link Notes
Kawasaki 16126-1339 1    
Arctic Cat 5507-004 1   Arctic cat ATVs use a CVK34 carb

Transmission

Shift Lever

Brand Part No. Qty Needed Link Notes
Kawasaki 13156-1480 1    

Caution: Some shift levers (such as the MSR SF-6413) do not have the pinch bolt in the correct location to interface with the cutout on the shift shaft, and thus do not guard against inadvertent removal of the shift lever. This is especially a problem with aluminum shift levers, as the steel shift shaft chews up aluminum splines and the lever can loosen over time.

Frame

Brakes (Front)

Brake Pads

Brand Part No. Qty Needed Link Notes
EBC FA135R 1 https://fortnine.ca/en/ebc-r-series-long-life-sintered-brake-pads-fa135r Heavy duty ATV/Dirt sintered copper pads
Kawasaki 43082-0060 1    

Caliper Rebuild Kit

Brand Part No. Qty Needed Link Notes
Moose/Parts Canada 1702-0266 1 https://fortnine.ca/en/moose-brake-caliper-rebuild-kit-1702-0266  
All Balls/Parts Canada 18-3016/1702-0273 1 https://fortnine.ca/en/moose-brake-caliper-rebuild-kit-1702-0273 (1)
Notes
  1. Kit is for the KLX250SF. Most components will work, except for the caliper seals. The appropriate seals will need to be purchased separately

Caliper Pistons

Brand Part No. Qty Needed Link Notes
Kawasaki 43048-0011 2 https://www.revzilla.com/oem/kawasaki/kawasaki-43048-0011-piston-caliper OEM Part
Honda 43107-MA3-006 2 https://www.revzilla.com/oem/honda/honda-43107-ma3-006-piston Honda equivalent
K&L Supply 32-4187 2    
Parts Unltd 1702-0485 2   Unavailable from Parts Canada

Caliper Piston Seals

tl;dr buy the Honda seal set, it is cheaper than the Kawasaki seal set and is better quality than the K&S set.

Brand Part No. Qty Needed Link Notes
Kawasaki 43049-1060 & 43049-1061 2 of each P/N    
Honda 06431-MA3-405 2    
K&S / Parts Canada 1702-0165 1   Seals appeared to leak, YMMV

Brakes (Rear)

Brake Pads

Brand Part No. Qty Needed Link Notes
EBC FA131R 1 https://fortnine.ca/en/ebc-r-series-long-life-sintered-brake-pads-fa131r Heavy duty ATV/Dirt sintered copper pads
Kawasaki 43082-0090 1    

Caliper Rebuild Kit

Brand Part No. Qty Needed Link Notes
Moose/Parts Canada 1702-0276 1 https://fortnine.ca/en/moose-brake-caliper-rebuild-kit-1702-0276  

Caliper Pistons

Brand Part No. Qty Needed Link Notes
Kawasaki 43048-1068 1   OEM Part
Moose/Parts Unltd 1702-0177 1 https://fortnine.ca/en/moose-brake-caliper-pistons-1702-0177  
K&L Supply 32-2304 1    
Honda 45107-KS6-702 1   Piston matches according to K&L Reference Chart

Caliper Piston Seals

Front and rear use the same seal sets, see the chart for the front brakes.

Handlebar

Throttle Tube

Brand Part No. Qty Needed Link Notes
Motion Pro 01-0094 1 https://fortnine.ca/en/motion-pro-replacement-throttle-tube-01-0094 Throttle tube only, must remove end cap for proper fit
Kawasaki 46019-0036 1   Grip/Throttle tube is one assembly